Sortation – Conveyroll

The most elaborate systems that require products to be shipped to different locations throughout the warehouse. Choosing the right classifier involves many factors: the physical attributes of the transported items, the performance rates and the space limitations, to name a few.

There are (7) classes of classification conveyors that meet many different system requirements. Automation has a suitable classifier for you.

If you are not sure which classifier is the best for your application, Conveyroll customer service representatives are ready to help you make the right decision.

Bow Arm Sorter

Ideal for shipping and/or receiving operations with a medium rate requirement and where product orientation needs to be preserved. Can accomplish rates up to 30 cartons per minute when used with sortation belt conveyor running at 100 to 350 feet per minute. Handles a wide variety of conveyables up 75 lbs., depending on sys. sort rate and design. Diverts 45 onto powered or non-powered takeaway. Product maintains orientation. Air-operated arm can be controlled manually or remotely. Designed to be used with Automotion’s standard belt conveyor or live roller divert conveyor. Best results accomplished when paired with an Automotion high speed induction conveyor.

Flat Face Arm Sorter

Ideal for shipping and/or receiving operations with a high rate requirement. Can accomplish rates up to 60 cartons per minute when used with sortation belt conveyor running up to 450 feet per minute.* Handles a wide variety of conveyables up 75 lbs., depending on system sort rate and design. Gentle controlled sweeping action diverts conveyables at a 45º angle onto powered or non-powered takeaway conveyor. Air-operated arm can be controlled manually or remotely. Designed to be used with Automotion’s standard belt conveyor or live roller divert conveyor. Best results accomplished when paired with an Automotion high speed induction conveyor.

Interroll Horizontal Crossbelt Sorter

Horizontal crossbelt sorters are characterized by their flexible, space-utilizing routing with curves that also conquer inclines and slopes. Feeds and destinations can be arranged in various ways and optimized to increase the system’s performance. With an appropriate layout, it is possible to create several sorting areas with just one cycle. The horizontal crossbelt sorter is also perfectly suited for small spaces. For example, two crossbelt sorters with identical routes can be installed one on top of the other, i.e., doubled up. Horizontal crossbelt sorters can recirculate goods that have either not been recognized by identification technology or have not been discharged because all destinations were full.

Interroll Vertical Crossbelt Sorter

The main feature of Interroll’s vertical crossbelt sorter with linear, straight routing (“above – below”) is its distinctive space-saving design because of its compact, modular approach. A minimum width of 1.7 m is already sufficient, e.g., for a vertical sorter with a crossbelt carriage measuring 400 x 400 mm. This configuration can also save valuable space, if full containers are transported into the sorter. This is unique on the market. The infeed on the vertical sorter usually starts with an accumulating conveyor in front of the actual sorter – a simple conveyor belt. Operators are able to manually feed goods directly onto this accumulating conveyor – a cost-effective and ergonomic solution. The accumulating conveyor can, of course, also be loaded via semi-automated or fully-automated infeeds.

MDR 30 & 90 DIVERTS

SPEED: UP TO 200 RPM.
CAPACITY: 15 TO 30 BOXES PER MINUTE
VOLTAGE: +24 VDC

Multi Belt Sorter
Ideal for shipping and/or receiving operations with a high rate, high volume requirement. Can accomplish rates up to 100 cartons per minute* at speeds up to 400 ft. per minute. Transports product on a surface of multiple belts. Each belt is properly tensioned by an individual spring take-up. The belt tracks feature a unique “rolling design”, that results in a longer belt life, quieter operation, and a reduction in necessary horsepower. The AutoSort 16 uses a divert point that consists of a series of pop-up wheels that are angled at 30. These wheels are driven by the main conveyor and require no additional drives. The AutoSort 17 uses a divert point that consists of pop-up rollers that are angled at 90 º. The multi-belt sorter is a modular system that is composed of a drive section, intermediate bed(s), divert bed(s), and a tail section.

Pop Up Wheel Sorter

Ideal for shipping and/or receiving operations with a high rate requirement and numerous divert locations are required. Can accomplish rates up to 90 cartons per minute when used with sortation belt conveyor running at 180 – 300 feet per minute.* Handles a wide variety of conveyables up 75 lbs., depending on system sort rate and design. (3) rows of wheels lift the carton onto a 45º powered or non-powered takeaway conveyor. Modular construction allows for many design possibilities, such as unlimited sorter lengths and countless divert configurations. The assembly is also easier to maintain. Designed to be used with Automotion’s standard belt conveyor.

Pusher Sorter

Ideal for shipping and/or receiving operations with a medium rate requirement and where linear space is limited. Can accomplish rates up to 40 cartons per minute when used with sortation belt conveyor running up to 250 feet per minute.* Handles a wide variety of conveyables up 75 lbs., depending on system sort rate and design. Diverts 90 onto a parallel or perpendicular, powered or non-powered takeaway conveyor. Air-operated arm can be controlled manually or remotely Designed to be used with Automotion’s standard belt conveyor or live roller divert conveyor. Best results accomplished when paired with an Automotion high speed induction conveyor.

Sliding Shoe Sorter

Ideal for shipping and/or receiving operations with a high rate, high volume requirement. Can accomplish rates up to 250 cartons per minute* at speeds up to 550 ft. per minute. Integrated advanced tracking system communicates the timing and amount of shoes needed to accurately divert product onto a take-away conveyor. Available in single or dual-sided configurations. AutoSort 13 features a shoe design of extruded aluminum and sound insulation and an electric divert switch instead of the standard pneumatic switch to enable the sorter to achieve even higher sortation rates.

Trap Arm Sorter

Ideal for shipping and/or receiving operations with a medium rate requirement. Can accomplish rates up to 20 cartons per minute when used with sortation belt conveyor running at 100 to 250 feet per minute.* Handles a wide variety of conveyables up 75 lbs., depending on system sort rate and design. Diverts at an angle of 90º onto a powered or non-powered takeaway conveyor. Air-operated arm can be controlled manually or remotely. Designed to be used with Automotion’s standard belt conveyor or live roller divert conveyor. Best results accomplished when paired with an Automotion high speed induction conveyor.

Big or small, our services are tailored to your project.

No matter the size of your project, we offer services that will allow us to handle the job from beginning to end. From consulting to design, installation to support, we’ll design a solution that meets your needs!

Before making any recommendations, our system design specialists will work with you to carefully analyze your operational requirements and identify current issues to determine your specific needs. We want to understand your facility configuration, capacity and order size, reporting and control requirements and other variables. In other words, we want to understand your business needs and provide a design with those in mind.

Our award winning engineering department can design your warehouse solution from beginning to end, including hardware, controls, electronics, and pneumatics. We will take care of every facet to create a design which will have your operation running smoothly and assist in increasing your overall efficiency.

As part of the engineering effort, we will bring your design to life, so you can see exactly how every part of your system will operate before you make the decision to move forward. We feel that this is an integral part of the process in order to show full system layout as well as exactly how we are helping to solve your issues.

Virtual reality is an engineering tool that will allow the customer to “walk” through their completed warehouse design to evaluate the flow and positioning of items so that changes can be made prior to the beginning of installation. This could also be used to determine interactions within the warehouse, such as between AGV’s and personnel, to maximize safety.

Installation will be completed by our highly trained staff, which has over 30 years of experience in field installations. Whether it is mechanical, electrical or pneumatic installations, you can be sure that our team will surpass your expectations and install your solution with unsurpassed quality and professionalism.

From the smallest component to the largest carrier, Conveyroll solutions are unsurpassed in performance and reliability. We have built our reputation on a constant commitment to quality, and we share that commitment with you in the form of ongoing service and support. If you have any issues with your system, simply contact us and we will resolve the issue and get your system back up and running in minimal time.

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